Solar PV Panel Recycling Machine
A Solar PV Panel Recycling Machine is specifically designed to handle end-of-life photovoltaic modules, achieving the separation and recovery of aluminum frames, glass, copper, silicon powder, silver, and plastics.
Product Description
Most materials of waste soalr PV modules can be recycled, including 65%-7% glass, 10%plastic(encapsulant and backsheet), 3%-5%silicon and 1% copper and less than 0.1% of silver, tin and lead, although the content is small, but the recycling value is large. The recovery rate can reach to more than 98%.
Raw Materials
Solar PV Panels
Solar Panels
Waste Solar Panel
Composition Analysis of Solar Panels
| Composition | Proportion |
| Glass | 60-75% |
| Aluminum Frame | 10-15% |
| Silicon Cell | 5-10% |
| Backsheet | 5% |
| EVA | 5-7% |
| Conductive Materials | 1% |
| Junction Box | 2-3% |
| Composition | Proportion |
| Glass | 65-70% |
| Aluminum Frame | 10-15% |
| Silicon Cell | 5-8% |
| Backsheet | 5% |
| EVA | 6-8% |
| Conductive Materials | 1% |
| Junction Box | 2-3% |
| Composition | Proportion |
| Glass | 70-80% |
| Aluminum Frame | 10-15% |
| Silicon Cell | 5-10% |
| Backsheet | 5% |
| EVA | 5-7% |
| Conductive Materials | 1% |
| Junction Box | 2-3% |
Final Product
Aluminum Frame
Plastic
Glass
Copper
Photovoltaic Panels
Copper Solder Strip
Silicon Powder
Silver Ingot
The Solar Panel Recycling Machine primarily employs a combination of physical, chemical, and thermal processing techniques to handle various types of photovoltaic panels, achieving the separation and recovery of aluminum frames, glass, metals, silicon powder and plastics.
Aluminum frame removal rate ≥ 99%, recycling purity ≥ 98%.
Glass removal rate 85-95%, recycling purity ≥ 90%.
Metal particle (copper) recovery rate ≥ 95%, recycling purity ≥ 95%.
Plastic powder recovery rate ≥ 95%, recycling purity ≥ 90%.
Silicon recovery rate 95%, appears in the form of a mixture of plastic powder, glass powder, etc., with a silicon content of about 45%.
Flow Chart
Solar PV Panel Recycling Machine Process
Metal particle (copper) recovery rate ≥ 95%, recycling purity ≥ 95%.
Glass removal rate 85-95%, recycling purity ≥ 90%.
Metal particle (copper) recovery rate ≥ 95%, recycling purity ≥ 95%.
1.Frame Removal Machine
| Technical Parameters | Specification |
| Capacity | 40-70PCS/h |
| Raw Material Size | Length(mm)：1000-2400 Width(mm)：800-1300 |
| Power | 4Kw |
| Size of Machine | 2100X2140X2130mm |
| Operating Mode | Automated/Semi-automated |
| Weight | 1200KG |
The fully automatic pv panel frame removal machine uses the hydraulic disassembly principle to efficiently and safely remove the aluminum frame of the photovoltaic panel for recycling. It can be used for photovoltaic panels of different sizes and models.
2.Glass Removal Machine
| Technical Parameters | Specification |
| Capacity | 40-70PCS/h |
| Raw Material Size | Length(mm)：1000-2400 Width(mm)：800mm-1300mm |
| Power | 30Kw |
| Operating Mode | Automated |
| Weight | 7.5T |
The photovoltaic panel glass removal machine is a device specially used to separate the glass layer of photovoltaic panels from other components (such as silicon circuit chips, packaging materials, backplanes, etc.).
3.Crushing and Sorting Production Line
| Finished Product | Separation Rate | Purity |
| Mixed Metal | 95% | 95% |
| Plastic | 95% | 90% |
| Silicon | 95% | – |
The crushing and sorting production line mainly processes the back panel raw materials mainly composed of copper, silver and silicon powder after removing the aluminum frame and glass. After the main pre-treatment crushing, crushing and grinding, the plastic and metal are separated.
4.Pyrolysis Process Line
After removing the aluminum frame and glass, the remaining materials (mainly silicon, metals, cables, etc.) are directly fed into the pyrolysis treatment line. producing combustible gases, liquid oil, and solid residues (such as metal oxides, silicon powder, etc.).
5.Extraction of Precious Metal
After crushing or pyrolysis, the metal content mainly is copper, also will have some silver mixed in silicon. Will use precious refining machine to extraction silver, to get purity silver.
Product Advantages
1.High separation rate: frame remove rate≥99%, glass remove rate 85-95%, metal separation rate≥95%;
2.Reasonable layout, stable performance and low noise;
3.PLC control system can improve work efficiency and save labor cost.
4.The whole system adopts closed operation, negative pressure
transfer. Dust can be collected effectively. There is no dust leakage. System is safety and environmental protection.
Technical Parameter
Solar PV Panel Recycling Machine Technical Parameters
Working voltage can be customized, and if you have other requrement and want to know more details, please contact us.(The data in this table are for reference only)
| Model | Capacity kg/h | Power/kw | Size L*W*H（m） |
| SPR-500 | 100-500kg | 138kw | 30*7*5m |
| SPR-1000 | 500-1000kg | 285kw | 45*7*5m |
| SPR-2000 | 1000-2000kg | 380kw | 65*20*6m |
| SPR-3000 | 2000-3000kg | 485kw | 100*25*6m |
| Note: The bigger capacity can be customization. | |||
Contact Us
Please specify your requirement by referring to the following aspects:
1-What kind of raw material do you want to process?
2-How many tons raw material do you want to process per day?
3-When will you want to start this project?
4-How is your budget of machine?
5-Which point that you really focus on?(We have customized service for each client)
